You should cut it over size with a jig saw or circular saw. Small teeth on the blade, I think a plywood blade mounted backwares works too. You really need a router with a laminate cutter bit to finish the job so you can properly edge the formica to the shelf.
You can use a circular saw. Use a fine tooth blade, and set the depth of the blade so it just goes through the formica. Be sure to tape the formica in the area of the cut to prevent chipping, and to tape over where the circular saw plate will travel to prevent scratching.
They are usually 4 feet by 8 Contact cement is used to apply to a freshly sanded and dust free surface use 2 coats of glue on each side for best results There are specialized Stanley tools for scribing with a carbide cutter then snapping to cut. I used to router the edge clean on top before applying the edge.
It is fun to use an ogee on the edge for a bit of drama on the edge To press the sheet down, there is a tool called a J roller, a short armed stick with a roller on it. Use numerous clean sticks to keep the sheet above the top and withdraw them a few at a time, because the glue grabs instantly and powerfully, making re-positioning impossible. Good luck. What I do is 'score' it very well with a utility knife, along a straight edge. I then snap it apart by bending it at the score.
Works very good. I want to cover laundry shelves with Formica Sheet but how do I cut it? Answer Save.Laminate Countertops - Using a Slitter Knife To Cut Laminate
Favorite Answer. Many of the Formica suppliers will offer a cutting service. If you cut it your self cut it with the face to the cut. A hand saw cuts on the down stoke, so it should be cut face side. A jigsaw cuts on the up stroke so it should be cut face side down. Source s : I helped in the cutting room, as part of my job, in the Formica Department.
How do you think about the answers? You can sign in to vote the answer. AL in Bama.Formica is a plastic-like material used as a countertop in kitchens. The following article will explain how to cut formica sheets in brief. Formica is a heat-resistant, wipe-clean, plastic laminate of paper or fabric with melanin resin commonly used in kitchens for the installation of countertops, sinks, etc.
One can cut formica sheets with the help of required tools and by the implementation of correct methodology.
The skills required for cutting these sheets can be developed with enough practice and patience, and by keeping the hand steady. The process of cutting and installing formica sheets is presented in the paragraphs below. The task of cutting formica is easy to understand and implement. One can cut countertops out of it easily by closely following the instructions given here.
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It is mandatory to procure user consent prior to running these cookies on your website. Follow the Right Procedure Explained Here Formica is a plastic-like material used as a countertop in kitchens.
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Necessary Always Enabled.Formica is a plastic laminate composite material that comes in different textures, colors, and finishes.
What I love about it is its durability. I use it to cover my personal desk and kitchen counter. However, it can also be used in cabinet doors, cupboards, drawers, flooring, and more. In fact, you will only need to follow easy steps to achieve a professional installation job. Before you proceed in cutting the Formica, you need to gather all materials you need first. The things you need for this project are easy to find.
In fact, you might even have them at home already. Tape Measure - A tape measure is a flexible ruler that you can use in measuring and marking the length and width of any material. A self-retracting tape measure is recommended.
A ruler is more stable than a tape measure, so it will not move so easily while you are making the necessary line. The pencil, of course, is used to make your markings visible. Masking Tape - The masking tape is used to make the marking or line more visible. It also protects the edges of the Formica. Why do you have to use masking tape and not any other kind of adhesive?
How to Cut Formica? Follow the Right Procedure Explained Here
A masking tape does not damage the plastic laminate. Piece of Plywood and Clamps - A piece of plywood and clamps are necessary to keep the Formica in place. You can also use an OSB or Oriented strand board. However, OSB is more expensive and not readily available. Utility Knife - In cutting the Formica, you have many options-- circular sawlaminate router bit, table saw, or a utility knife.
Among the four of them, the latter is the cheapest and most readily available. A cut Formica is ready to be used. You can carefully use it on top of your chosen piece of furniture.
Do you think you can cut a Formica by yourself now? I hope that this guide has been helpful to you. If you are still having a problem with it, you can let me know in the comment section below. Notify me of follow-up comments by email. Notify me of new posts by email. This site uses Akismet to reduce spam. Learn how your comment data is processed.Formica brand plastic laminate is most commonly used to cover countertops, cabinet doors and drawer fronts.
Formica is a leading brand whose name has been synonymous with laminate for decades. Since all plastic laminates are essentially the same, cutting Formica with a utility knife is identical to cutting most laminates. This method works well for one or two shorter cuts, but is too time consuming and inconsistent to use for larger projects. Measure your installation face side to side and front to back with a tape measure. Add one-half inch to each dimension to calculate the size of laminate needed for a standard installation.
Lay your laminate out on a stable work surface, with its backing face up for marking. Use a drywall square to mark off the size piece required. Work from a corner in to minimize the number of cuts required. Set the square crosswise on the panel to cut the Formica across the width of the 4-byfoot sheet first. Install a fresh blade in the utility knife if it has been used for more than one or two cuts.
Align the square dead on the cut line. Stand at one end of the workspace so that the square is horizontal to you, to keep from drawing the knife toward yourself. Grasp the knife firmly in your dominant hand. Hold the square firmly in place with your other hand and draw the knife along its edge to score the back of the laminate. Repeat this action two or three times until the mark is fairly deep. Move the laminate so that the score mark is aligned with one edge of your work table. Lift up on the end opposite the piece you will be using.
Snap it downward to break the laminate along the score line. Set the unused portion of the laminate sheet aside.
Turn the laminate one-quarter turn and align the square along the next cut line. Draw the knife across the surface, applying firm pressure, two or three times. Shift the score line to the table edge and break the laminate again. Repeat for any additional cuts. Mark Morris started writing professionally in Morris specializes in many topics and has 15 years of professional carpentry experience. He is a voice, acting and film teacher. He also teaches stage craft and lectures on playwriting for Oklahoma Christian University.
Hunker may earn compensation through affiliate links in this story. A utility knife can be used to make scoring cuts on Formica. Step 1 Measure your installation face side to side and front to back with a tape measure.
Step 2 Lay your laminate out on a stable work surface, with its backing face up for marking. Step 3 Set the square crosswise on the panel to cut the Formica across the width of the 4-byfoot sheet first. Step 4 Stand at one end of the workspace so that the square is horizontal to you, to keep from drawing the knife toward yourself. Step 5 Move the laminate so that the score mark is aligned with one edge of your work table. Step 6 Turn the laminate one-quarter turn and align the square along the next cut line.
Share this article. Mark Morris.Formica is a popular countertop choice made of a plastic laminate material. It is durable and comes in a variety of styles and colors, making it an ideal choice when improving your kitchen. While the material may look nice, I understand how it can be a struggle deciding how best to cut it and get it applied on your own.
There are a lot of different methods for cutting, and a number of tools that are needed to get the job done. With tools found around the workshop, you can learn how to cut formica. The process may seem lengthy, but it is worth it to have that hard, durable material sitting atop your countertops and on your cupboard doors, enhancing their look and appeal. I have the items required and steps to do so here. Choosing the formica sheets needs to be done carefully. It is important that you find yourself a larger sheet than what is actually needed.
This ensures there is plenty to work with, and enough to cut. If you choose a piece that you believe will fit exactly in, it may end up being too small for the surface once the trimming is completed.
It also does not leave you any extra in case there are creases that need to be covered. This is especially true if you are working on a corner section or need some for a backsplash. They typically measure 3, 4, and 5 feet wide by 8, 10, or 12 feet long. Some stores will have smaller scrap pieces available so you can handle smaller projects.
Others may have thicker material for a customized style.
It is best to choose a color and style that you will enjoy for years to come, as this process is time consuming. It will take several hours at the least to get it all completed.
Some places allow you to pick up swatch samples so you can take them home and match the right color and style to your decor.
This is good to do so you are percent sure you are picking the formica sheet that is right for you. Removing it will be a difficult process if you realize later on you chose the wrong style. Measure the dimensions of the space where the formica is being placed, and then copy those measurements onto the formica piece.
This ensures the cut begins in the right direction, and the table underneath is not cut. It essentially holds it in place and keeps it together while the cuts are being made. A router is an alternative option. This ensures there is plenty for the machine to work with, and only the excess gets cut off by it.
It should not be used to make circular shapes or fine adjustments. Instead, a circular saw is simply used to cut out the initial shape. Additional adjustments should be left for a finer blade once the piece is laid on the designated surface.
The saw will run along the length of the formica where the tape is located to cut the first dimension. It will then run along the width to cut the second dimension. You will be left with the appropriate sized formica sheet for your countertop. These are essentially heavy duty scissors that allow you to cut through laminate, formica, and similar plastic material. They are at an angle, and allow you to cut along the lines you have taped off easily.Anyone who has a laminate countertop needs a cutting board.
Without one, you're bound to scratch the laminate. Unfortunately, you can't always remove scratches from laminate countertops. You may be able to fill knife cuts with laminate repair paste, but sometimes the best you can do is camouflage them.
There's a way to do that with paste wax as long as you're OK with the fact that camouflaging them and repairing them are two different things. It's important to do something, though, because if you leave the knife cuts as they are, they'll collect water and dirt, and mold is likely to grow. Mold on a food surface is hazardous to your health, and it doesn't do much for the taste of the food you're preparing either. Use these techniques to prevent knife cuts as soon as you can.
Laminate repair paste products, such as SeamFil and Liberon Laminate Repair Sticks, are soft and pliable upon application and cure to a hard finish in a few hours. They come in various colors, and it's possible to mix colors to get a hue that matches your countertop. It's important to get a good match if you want the knife cut marks to disappear.
The procedure for using laminate repair paste, as described in How Stuff Works and elsewhere, is fairly simple. Before you begin, you should always check the instructions on the container, especially if you use a two-part product that needs to be mixed before you apply it.
How to Cut Formica With a Utility Knife
The following general procedure usually applies:. Furniture paste wax offers a quick and easy way to fill knife cuts and camouflage them, although it won't make them disappear completely. Apply the wax with a soft cloth, because you don't want to create more scratches by using steel wool or anything similarly abrasive.
Let the wax dry for a few minutes, then buff it up by rubbing vigorously with the same cloth or with a clean one. While the wax forms a hard finish, it isn't as hard as laminate repair paste, and the wax will wear off over time. Plan on reapplying it every few months or so, depending on how much you use the counter.
Sometimes a knife will slip and make a shallow cut in the laminate surface that doesn't penetrate through the finish to the pattern layer. You can often remove these shallow scratches by buffing them out with a mild abrasive, such as baking soda or white toothpaste.
Sprinkle baking soda or spread toothpaste on the scratch, dampen a soft cloth under the faucet, wring it out well and start rubbing. It's best to turn on a bright light so you can monitor your progress. When you think you've buffed out the scratch, rinse the area with water and double check.
What Is the Correct Saw Blade to Cut Formica?
If the scratch is still visible, add more baking soda or toothpaste and keep rubbing until it's gone. Chris Deziel is a contractor, builder and general fix-it pro who has been active in the construction trades for 40 years. He has degrees in science and humanities and years of teaching experience. An avid craftsman and musician, Deziel began writing on home improvement topics in Hunker may earn compensation through affiliate links in this story.
Clean the area around the scratches with dish soap and water and dry the countertop with a towel. Apply the paste to the scratches with a putty knife and work it deeply into the crevices. Scrape off the excess. Wait for the product to harden, then wipe off the residue with a soft cloth.Very sharp knives can easily cut skin, and dull knives can slip, putting you at risk for losing control and getting cut. You can prevent kitchen cuts in several ways:.
Keep your knives sharp. But be sure to keep them out of reach of children. Slice away from your hand and keep your fingers clear of the blade. Slicing away from your hand prevents an accidental cut if the knife slips. When mincing, keep the tip of your knife on the cutting board and pump the handle up and down quickly. However, because that knife is moving fast, be extra careful about your fingers. Curl your fingers under and hold the food with your fingertips when chopping.
Better to ding a knuckle than slice a fingertip! Use caution with steak knives. It really can cut your tongue. Secure your cutting board. Never slice things freehand over the sink. If you do cut yourself, wash the cut and apply pressure to stop the bleeding. Raise your hand above your head while you press the cut with a cloth or paper towel until the bleeding stops. Then, put antibiotic cream on the cut and bandage it. How to Use Kitchen Knives Safely.